If you’re craving a burger that packs a punch of bold flavors, soft textures, and a touch of gourmet charm, the Pepperoni Burger with Provolone, Brioche, and Garlic Mayo Recipe is your dream come true. Imagine juicy, perfectly seasoned ground chuck patties kissed by melted provolone cheese, layered with crispy, slightly spicy pepperoni, all nestled in a pillowy brioche bun and finished off with a luscious garlic mayo. This burger is not just a meal; it’s a celebration of savory comfort food with a unique twist that will quickly become your new favorite.

Ingredients You’ll Need
Every ingredient for this Pepperoni Burger with Provolone, Brioche, and Garlic Mayo Recipe plays a vital role, from the rich ground chuck providing juicy depth, to the tangy pizza sauce adding a saucy brightness. These simple yet essential components come together to create a perfect harmony of flavor and texture.
- 12 slices of deli-style pepperoni: Adds a crispy, spicy layer that complements the burger’s richness perfectly.
- 1 red onion, finely chopped: Brings a sweet, mellow crunch when sautéed that balances the pepperoni’s heat.
- 1 green bell pepper, diced: Offers freshness and subtle earthiness that brightens the overall flavor.
- 1 ½ pounds of 80/20 ground chuck: Perfectly marbled beef that ensures juicy, flavorful patties.
- Pinch of salt, garlic powder, and pepper: These seasonings are critical to enhance and round out the beef’s natural taste.
- ½ cup of mayonnaise: Creates the creamy base for the garlic mayo that adds richness and a garlicky kick.
- Brioche buns (8 pieces): Soft and slightly sweet bread that holds all components together wonderfully.
- 2 tablespoons of garlic paste: The star of the mayo spread, delivering vibrant garlic flavor without overpowering.
- Pre-made pizza sauce (1 can): Adds a tangy tomato layer that ties in beautifully with the pepperoni and cheese.
- 12 slices of provolone cheese: Melts perfectly over the patties and pepperoni for a creamy, cheesy finish.
How to Make Pepperoni Burger with Provolone, Brioche, and Garlic Mayo Recipe
Step 1: Chill the Patties
Start by shaping your 80/20 ground chuck into perfectly sized burger patties. Once formed, pop them into the fridge for about 35 to 40 minutes. This step helps them hold their shape during cooking and keeps the texture tender and juicy. Patience here ensures burger perfection.
Step 2: Prepare the Garlic Mayo
While the patties chill, mix the garlic paste into the mayonnaise. This garlic mayo is going to be a game-changer—creamy, flavorful, and just the right amount of garlicky zest to elevate every bite.
Step 3: Sauté the Veggies
Dice the red onion and green bell pepper, then toss them into a hot cast iron skillet with a dab of butter and a sprinkle of salt. Stir frequently as they cook for about 8 to 10 minutes until soft and fragrant. These vegetables add a sweet crunch and vibrant color that balance the rich burger elements beautifully.
Step 4: Season and Grill the Patties
Generously season your patties with salt, garlic powder, and pepper. Place them on a grill over direct heat, cooking for about 6 minutes per side. This will create a nice crust on the outside while locking in the juiciness within.
Step 5: Crisp the Pepperoni
In your heated cast iron skillet, quickly warm the deli pepperoni slices by cooking each side for about 1 to 1.5 minutes. This step crisps up the pepperoni, making it a tantalizingly crispy and flavorful topping for your burger.
Step 6: Add Cheese, Sauce, and Pepperoni
After flipping the patties to their second side, grill for an additional 2 minutes. Then, layer each patty with a spoonful of pizza sauce, a slice of provolone cheese, and several warm pepperoni slices. Close the grill lid and let the cheese melt and flavors meld over another 4 minutes. Remove the patties and rest them on a cooling rack to keep that perfect texture.
Step 7: Toast, Assemble, and Enjoy
Lightly toast your brioche buns until golden. Spread a generous amount of garlic mayo on both the top and bottom buns. Place the loaded patties on the bottom bun, top with the sautéed onions and peppers, and finish with the top bun. Now, it’s time to dig in and savor your incredible creation!
How to Serve Pepperoni Burger with Provolone, Brioche, and Garlic Mayo Recipe

Garnishes
To elevate presentation and flavor, a few fresh basil leaves or a sprinkle of chopped parsley can add a pop of color and freshness against the rich, melted cheese and spicy pepperoni. Pickles or a thin slice of tomato also bring a delightful acidity that complements the savory layers.
Side Dishes
This burger pairs beautifully with crispy sweet potato fries, a fresh garden salad, or classic coleslaw. Each side brings its own texture and flavor to round out the meal while balancing richness with freshness.
Creative Ways to Present
Try serving the Pepperoni Burger with Provolone, Brioche, and Garlic Mayo Recipe on a wooden board with some parchment paper for a rustic feel. Stack your burger layers visibly for a photogenic effect that highlights every delicious component. Adding a small ramekin of extra garlic mayo or pizza sauce for dipping makes it a fun, interactive experience for your guests.
Make Ahead and Storage
Storing Leftovers
If you happen to have leftovers (though it’s rare!), store the patties, veggies, and buns separately in airtight containers in the fridge. This helps maintain their individual textures and flavors, so your Pepperoni Burger with Provolone, Brioche, and Garlic Mayo Recipe tastes just as fresh the next day.
Freezing
You can freeze the cooked burger patties individually wrapped in plastic wrap and placed in a freezer bag for up to 3 months. When ready to enjoy, simply thaw overnight in the fridge for best results and then reheat carefully.
Reheating
Reheat the patties and pepperoni slices gently in a skillet over medium-low heat until warmed through without drying out. Toast your brioche buns fresh or lightly in the oven to restore their soft yet crisp texture. Assemble with fresh garlic mayo and veggies to bring the burger back to life.
FAQs
Can I use a different type of cheese instead of provolone?
Absolutely! While provolone melts beautifully and pairs well with pepperoni, mozzarella or cheddar can also work nicely if you prefer a different cheese flavor.
Is it necessary to use brioche buns?
Brioche buns add a slightly sweet, soft texture that complements the savory burger perfectly, but you can substitute with any good-quality burger bun or even ciabatta for a heartier bite.
Can I make the garlic mayo ahead of time?
Yes, making the garlic mayo in advance allows the flavors to meld, enhancing the garlic punch. Store it in the fridge in a sealed container for up to a week.
What’s the best way to keep the burger patties juicy?
Using 80/20 ground chuck helps keep the patties juicy, and letting them rest a few minutes after grilling allows the juices to redistribute for a moist bite.
How spicy is the pepperoni in this recipe?
The pepperoni adds a mild to moderate spice depending on the brand you choose. If you prefer less heat, opt for a mild pepperoni variety or reduce the amount used.
Final Thoughts
Trust me, once you try the Pepperoni Burger with Provolone, Brioche, and Garlic Mayo Recipe, your burger game will never be the same. It’s a perfect marriage of flavors and textures that’s easy to make yet feels incredibly special. Don’t wait to whip one up and share this fantastic creation with your friends and family—they will thank you!
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Pepperoni Burger with Provolone, Brioche, and Garlic Mayo Recipe
- Total Time: 1 hour 10 minutes
- Yield: 4 servings 1x
Description
A mouthwatering Pepperoni Burger with melted provolone cheese served on soft brioche buns, topped with sautéed onions and green peppers, and a flavorful garlic mayo. This burger combines classic Italian flavors with a juicy grilled beef patty for a hearty and delicious meal.
Ingredients
Meat and Cheese
- 1 ½ pounds of 80/20 ground chuck
- 12 slices of deli-style pepperoni
- 12 slices of provolone cheese
Vegetables
- 1 red onion, finely chopped
- 1 green bell pepper, diced
Condiments and Buns
- ½ cup of mayonnaise
- 2 tablespoons of garlic paste
- 1 pack of brioche buns (8 pieces)
- A can of pre-made pizza sauce
Seasonings and Others
- A pinch of salt
- Garlic powder
- Pepper
- Butter (for sautéing vegetables)
Instructions
- Shape the patties and chill: Form your ground chuck into burger patties of even size. Place them in the refrigerator for 35 to 40 minutes to firm up before cooking.
- Prepare garlic mayo: Mix the garlic paste thoroughly into the mayonnaise and set it aside. This will be used as a flavorful spread on the buns later.
- Sauté vegetables: Dice the red onion and green bell pepper. In a hot cast iron skillet, melt some butter and toss in the veggies with a pinch of salt. Stir continuously for 8 to 10 minutes until the vegetables are soft. Remove from heat and set aside.
- Season and grill the patties: Sprinkle both sides of the chilled patties generously with salt, garlic powder, and pepper. Grill them over direct heat for about 6 minutes per side until well browned.
- Cook pepperoni: While grilling, heat the cast iron skillet and warm the deli pepperoni slices by cooking each side for approximately 1 to 1.5 minutes until slightly crispy.
- Assemble and finish grilling: After flipping the burgers, continue grilling the patties for 2 more minutes. Then layer each patty with pizza sauce, a slice of provolone cheese, and the warmed pepperoni slices. Close the grill lid and cook for an additional 4 minutes, allowing the cheese to melt. Remove burgers and place on a cooling rack briefly.
- Toast buns and assemble burger: Lightly toast the brioche buns. Spread the prepared garlic mayo on both cut sides. Place the grilled patty with toppings on the bottom bun, add the sautéed onions and peppers on top, then close with the top bun. Serve immediately and enjoy.
Notes
- Letting the patties chill before cooking helps them hold their shape on the grill.
- Using a cast iron skillet enhances flavor when sautéing vegetables and warming pepperoni.
- The garlic mayo adds a creamy, zesty flavor that complements the spicy pepperoni and melted cheese well.
- Brioche buns are preferred for their soft, slightly sweet texture balancing the savory ingredients.
- Adjust seasoning according to your taste preferences.
- Prep Time: 20 minutes
- Cook Time: 50 minutes
- Category: Main Course
- Method: Grilling
- Cuisine: American-Italian Fusion